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Champ VMVL LED Intelligent Lighting Control and Insights for Hazardous Areas

Crouse-Hinds series Champ™ light fixtures are renowned for their reliability and safety in harsh and hazardous lighting applications. And now, they are available with intelligent control and insight capabilities, delivering more operational value and better total cost of ownership.

Combining our advanced LED lighting design with communications and sensing technology and an intuitive app-based interface, you now have full lighting control at your fingertips — improving safety, maximizing energy savings and minimizing maintenance costs.

Available from 3,000 to 7,000 lumens, Champ VMVL Intelligent lighting is engineered to provide maintenance-free illumination, long life and high performance in Class I, Division 2 and Class II, Division 1 areas.  

Champ Intelligent is Brightlayer Ready

Champ Intelligent lighting utilizes Brightlayer™, Eaton's portfolio of power and energy software and services that enhance assets with control, monitoring and insights to reduce risk and improve safety, efficiency, resiliency and sustainability. Through Brightlayer, we combine deep electrical expertise with connected hardware, intelligent software, and expert services — delivering integrated solutions that help businesses better manage power to drive real operational value.

The benefits of Champ Intelligent Lighting:

With an active Brightlayer Lighting software subscription, the Champ VMVL LED intelligent light fixture offers wireless control and insight capabilities, delivering more operational value and better total cost of ownership.

Designed for simplicity

Intuitive commissioning and control via the Brightlayer Lighting app provides effortless management of your lighting system.  Unlike other ”connected” lighting solutions that use complex hardware and software, Brightlayer Lighting features a robust, easy to use mobile interface that connects to each Crouse-Hinds series fixture via Bluetooth low energy (BLE) technology.

All from your mobile device - no gateways or servers required!

  • Designed to simplify light fixture control
  • App-based configuration for effortless customization
  • Creates a connected infrastructure for future scalability
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Intelligent lighting control reduces costs by optimizing your system and eliminating over-usage of lights

With Champ Intelligent LED light fixtures and Brightlayer Lighting, combinations of the control functions below can be utilized across your facility to optimize light levels by site and minimize your energy and maintenance costs.

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Live fixture ID

Our intuitive app-based dashboard enables quick and easy identification of individual lights installed in the field.  Simply select "live id" for a specific fixture and it will cycle on and off three times.
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Device grouping *

An added benefit that maximizes control in a defined area. By grouping light fixtures, the same control settings can be applied to them all,  increasing efficiency and response time.

* This lighting functionality requires a subscription to our Brightlayer Lighting service plan.  See below for more details.
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ON/OFF and dimming

Turn lights on and off wirelessly from the dashboard.  Reduce energy consumption by setting dimming levels. Used in conjunction with other features, such as scheduling and occupancy sensing, to further improve energy savings.
Data

Intelligent scheduling *

Allows for improving energy efficiency during non-operational hours. Easy app-based configuration lets a user set up schedules for lights to be on and off at pre-defined times, removing the challenges of manual management.
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Occupancy sensing *

Ideal for areas that see infrequent traffic, such as storage areas of warehouses. Sensor controls can automatically illuminate the area once presence is sensed and also turn lights back off when presence is no longer sensed.
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Daylight harvesting *

Allows for use of the daylight and adjusts the light level of the luminaire to maintain desired light levels. It is best suited for outdoor environments or indoor areas where daylight is present during operational hours of a facility.

Provide the RIGHT amount of light, WHEN and WHERE you need it!

With Brightlayer Lighting's intuitive app-based interface, you can utilize combinations of the above control functions across your facility to optimize light levels by site, while minimizing run time to lower your energy and maintenance costs.
Champ Intelligent with Brightlayer Lighting use case example

Certifications and compliances

NEC, CEC and IEC

  • Class I, Division 2, Groups A, B, C, D
  • Class II, Groups E, F, G
  • Class III
  • Simultaneous presence
  • Class I, Zone 2 AEx ec ia IIC; Class I, Zone 2 Ex ec ia IIC
  • Zone 21 AEx ia tb IIIC; Zone 21 Ex ia tb IIIC
  • Ex ia tb IIIC T*°C Db
  • II 3 G Ex ec ia IIC T* Gc
  • II 2 D Ex ia tb IIIC T*°C Db
  • IECEx UL 19.0039X
  • DEMKO 19 ATEX 2118X
  • DEMKO 19 ATEX 2119X
  • Wet locations, Type 4X, IP66


UL standards

  • UL 844; UL 913; UL 1598; UL 1598A; UL 50E
  • UL 60079-0; UL 60079-7; UL 60079-11; UL 60079-31


CSA standards

  • CSA C22.2 No. 137; CSA C22.2 No. 94.2
  • CSA C22.2 No. 60079-0
  • CSA C22.2 No. 60079-7
  • CSA C22.2 No. 60079-11
  • CSA C22.2 No. 60079-31


IEC and EN standards

  • IEC/EN 60079-0
  • IEC/EN 60079-7
  • IEC/EN 60079-11
  • IEC/EN 60079-31

Design features - Engineered for reliable performance in extreme environments

A trusted design for reliability in harsh and hazardous areas, combined with control & insight capabilities to optimize industrial lighitng applications based on space and specific usage requirements.

Champ VMVL LED intelligent light fixture refinery installation
  • Operating ambient:  -40ºC to 65ºC
  • Environmental rating:  Type 4X, IP66
  • Corrosion resistance:  Corrosion resistant aluminum housing with Corro-free™ epoxy power coating
  • Vibration resistance:  Tested in accordance with Section 33 of UL 844
  • Impact resistance:  Tested in accordance with Section 68 of UL 844
  • Surge protection:  6kV standard (10kV available upon request)
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Mounting module & driver housing

A.  Retro-fit friendly universal top hats

  • Seven mounting module styles help ensure that the fixtures are installed in the correct location to properly light your facility
  • All Crouse-Hinds series Champ LED luminaires utilize the same mounting modules as our legacy products, simplifying installation and significantly reducing costs in retrofit projects

B.  Smart driver & controller

  • Fully serviceable drivers are isolated from the primary heat source (LED engine) to maximize economic life
  • Controller manages dimming, scheduling and grouping functionality, as well as notifications & alarming

C.  Lever lock connectors and terminal blocks

  • Plug and play wiring simplifies and speeds installations
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LED Engine and heat sink

A.  Heat fins

  • Ensures proper air flow & facilitates dust-shedding for effective heat dissipation and thermal management of LED engine

B. Integral carrying handle

  • Simplifies transportation and installation at the job site

C.  Custom optics and colors

  • Type I, III, and V optics direct light where you need it, helping eliminate gaps and dark spots
  • 3000K (warm) and 5000K (cool) color options.  Green and Amber LEDs available for wildlife conservation applications

D.  Integrated antenna

  • Attached to the optics board inside the lens, maintaining the fixture's hazardous ratings
  • Effortless connection to Eaton's Brightlayer Lighting control interface. No complex hardware required to commission and control the lights!
  • Bluetooth low energy (BLE) protocol enables decentralized control of the system without complex and expensive IT network gear

E.  Custom lenses

  • Glass or polycarbonate lens with clear or diffused finishes available to meet customer requirements or preferences
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Intelligent multi-sensor

A.  Intelligent multi-sensor

  • Replaceable sensor can be factory-installed at purchase, or field-installed at a later date
  • Sensor is integral to light fixture - no field wiring required
  • PIR occupancy sensor with LED indicator
    • Automatically illuminates the area once presence is detected
    • Turns lights back off when presence is no longer sensed for a set period of time
  • Photo sensor for daylight harvesting and lux reporting
    • Measures available daylight and adjusts the light level of the luminaire to maintain desired light levels
 

Champ Intelligent Case Study

Learn how Champ Intelligent LED light fixtures and Brightlayer Lighting are helping BASF improve safety and efficiency at their firewater diesel storage area.

Drawings and design support

Brightlayer + Crouse-Hinds series

Unlock intelligent lighting control & insights that maximize safety, productivity & savings.

With a Brighlayer Lighting subscription, Champ Intelligent light fixtures provides additional customized lighting control with a wide range of intelligent features. Create lighting groups and set light levels that can be managed by schedule, available daylight, and occupancy. This helps ensure that the safest light levels are maintained, while minimizing energy consumption and eliminating the over-usage of lights.

In addition to customized lighting control, you can easily see each fixture’s estimated remaining usable life at a glance. Use this data to schedule planned maintenance events to avoid possible safety issues from failed lights and to minimize personnel time spent in the hazardous areas.

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Specifications

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